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Apr 23, 2005, 06:27 PM
Registered User
BING!'s Avatar

Help me build my ION.....


I am beggining my ION build and have some construction and mod queries.

First of all, the kit is very complete down to the servo wires needed to extend the original servo lead from the wing to the receiver, nice.

1) Does it make sense to replace the steel wing joiner with a carbon bar?
2) Would you replace the wood dowels for the wing into carbon rods?
3) Would you twist/braid the servo leads for the wings (making it harder to put them in there)?
4) Would you do a glide test?
5) Is goop strong enough for the elevator servo or do I need to put in a block of wood, in addition, to screw the servo to (HS56 Karbonite)?
6) What is the best way to cut elevator servo bay access hatch (It really matters to me that it is perfectly round).

Rgds, bing
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Apr 23, 2005, 07:28 PM
corrupted - 17x18 or more
eye_rc_soar's Avatar
Quote:
Originally Posted by BING!
I am beggining my ION build and have some construction and mod queries.

First of all, the kit is very complete down to the servo wires needed to extend the original servo lead from the wing to the receiver, nice.

1) Does it make sense to replace the steel wing joiner with a carbon bar?
2) Would you replace the wood dowels for the wing into carbon rods?
3) Would you twist/braid the servo leads for the wings (making it harder to put them in there)?
4) Would you do a glide test?
5) Is goop strong enough for the elevator servo or do I need to put in a block of wood, in addition, to screw the servo to (HS56 Karbonite)?
6) What is the best way to cut elevator servo bay access hatch (It really matters to me that it is perfectly round).

Rgds, bing
1) absolutely not
2) I did only after breaking the wood dowls, but that was a pretty bad crash! I would not do it to start out with.
3) Why bother twisting the wires, theory is not as good as experience.
4) You cannot throw the model hard enough for a glide test. I NEVER glide test an electric model. You have a motor!
5) Just goop is good enough. Just roughen both servo and inside of tail where gluing.
6) Dremel tool with a router bit, free hand following a laid out circle.

Don, who enjoyed his Ion with a B50-LMR, 12 GP3300's on a 16.5x15 Aeronaut prop on a 5 degree twisted yoke yielding an over square prop. It was one fast plane which still termaled and landed slow. Good enough for 2nd place at the first VA F5B contest.
Apr 23, 2005, 07:56 PM
Registered User
BING!'s Avatar
Thanks. Makes my life easier, rather than sitting here convincing myself to make a trip to T&A's hobbys shop for $ 30.00 of carbon.
Apr 23, 2005, 09:18 PM
BANNED!!!
soholingo's Avatar
BING! Just build it. The ONLY think you need to know is that the CG is REALLY at 90mm. Otherwise build it stock. HOOT/ION is one of the more enjoyable builds I have done...
Apr 23, 2005, 09:32 PM
Team JR Air
SPasierb's Avatar
Here's the link to my Hoot build thread. Same plane, different name.

https://www.rcgroups.com/forums/showthread.php?t=217015
May 03, 2005, 10:25 PM
Registered User
BING!'s Avatar
I am in the process of installing the elevator servo and the elevator control horn....

1) I usually attach the horn near the hinge line, but, in the Quiet Flyer review/article, the elevator control horn is closer to the trailing edge of the elevator. Is the the right way to do it?

2) The instructions say to glue the plastic elevator clevis to the music wire leading to the elevator. What!?! Will CA hold in such an application? Or should I go out and buy a threaded rod or maybe put a Z bend on both ends?

Thanks, Bing
May 03, 2005, 11:31 PM
Registered User
WimH's Avatar
Quote:
Originally Posted by eye_rc_soar
1) on a 16.5x15 Aeronaut prop on a 5 degree twisted yoke yielding an over square prop.
measured pitch on that prop is only about 12. With the +5 yoke you then have just about a square prop...
May 06, 2005, 10:46 AM
Registered User
BING!'s Avatar
Everthing is set, 'cept for the speedo, reciever and battery installation. Waiting on Kwilliby for some battery placement tips. Aileron servos gooped, elevator screwed on and gooped. Strapping is for leverage in case I need to service the servos. I'll do the decals and some graphics after the maiden this saturday. Wish me luck!
May 06, 2005, 02:35 PM
Registered User
The build looks great! Good job and I hope the maiden is event-free. I do have to comment on post #2. I think a test glide is crucial, and certainly easy enough with an electric glider. I had someone give mine a nice strong level push into a field with deep grass and found out my trim was way off. Without the test glide, the plane would have augered into the ground with motor on and at higher speed. There's no reason not to do this unless you have 27 cells crammed into an F5B ship with a blade-thin wing.

Alright, flame away and sorry for the hijack.
May 06, 2005, 09:26 PM
tic
tic
thunderscreech
tic's Avatar
Bah, test gliding is for wimps
May 06, 2005, 09:36 PM
Yes..ok..maybe..lol.....
you will probably do more damage test gliding then just powering up the plane and flying it!!
May 06, 2005, 10:29 PM
Registered User
bing; hope my picture helps a bit. your setup is almost exactly the one i have, same battery etc. and you have my plastic airplane cradle to boot! good luck! you'll love the plane.
May 09, 2005, 11:48 PM
Registered User
BING!'s Avatar
Hello kwilliby,

I did a mock set up and put the ION on the CG machine. It seems the HS56HB servo in the elevator instead of your HS81 shifted the weight such that the front of the pack is only around 2 inches forward of the 90mm CG, well inside the wing saddle area. I also have heavier HS125MGs in the wing vs. yer HS 81s which pushes the wieght to the front even more.

I moved the front of the 7 inch battery tray to just below the canopy opening instead of your 1.5 inches. Good thing I tested it as you suggested or the battery would have been at the end of the tray without much room for moving the CG further back if needed.

I got the flu this weekend, couldnt do the final radio install, and missed my birthday maiden. Next saturday will be the day, better late than never. I officially finished the ION tonight.

Thanks!

bing
Last edited by BING!; May 09, 2005 at 11:59 PM.
May 09, 2005, 11:52 PM
Registered User
Quote:
Originally Posted by BING!
Hello kwilliby,

I did a mock set up and put the ION on the CG machine. It seems the HS56HB servo in the back instead of your HS85 shifted the weight such that the pack is only just forward of the 90mm CG. I moved the front of the 7 inch battery tray to just below the canopy opening. Good thing I did that or the battery would have been at the end of the tray without much room for moving the Cg further back.

Thanks!

bing

glad you tried it before glueing it in. i forgot about your lighter servo in the tail. my hs81 is a bit heavier and did cause me to have to move the battery further forward.

i think you'll find that 90mm flies great. at 75mm mine felt really nose heavy. thanks to soho for the tip on the cg.

sounds like you are getting close to the maiden flight. let me know how it goes.
May 10, 2005, 03:53 AM
tic
tic
thunderscreech
tic's Avatar
Of all the luck!.. You finish the plane and then can't fly it cause of the flu!. Maybe you got the flu because you didn't sleep since you got the plane?


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