Twisted Hobbys / RC Factory - 39" EPP 540 Edge - Build Thread

cdee · 07:15 AM

Introducting Twisted Hobbys' newest addition...

RC Factory's Extreme and 3D Aerobatic

39" 540 EDGE

..........

-----------------------------------------------

Taking things to the next level in 2013 with an all new ground up 39� EPP design we welcome RcFactory newest model.... the RCF Edge 540. Those that are familiar with the previous 39� models will appreciate the new hardware and construction including rear tail control push rod assemblies with adjustablity and new EPP bracing for easy assembly. While creating a new ground up airframe the dual aileron servos have now been re-located which creates a flush/clean look. The over all flight envelope has greatly increased, giving it unreal control authority. Increased roll rate was also achieved with the addition of outer counter balance tabs. This model was designed for the pilot wanting to learn the �next step� and also as an alternative for those who might be considering a balsa 3d model.

-----------------------------------------------

Looking to step up from a 32", but don't want the size of a 48"?

"It's as durable as a 32, flies better than a 48. The airfoil
makes a huge difference in precision, harriers, and
feeling like balsa." -- Cody Wojcik

-----------------------------------------------

Specifications:

� Wing Span = 39"
� AUV: 350-400g
� Full EPP construction
� Carbon Fiber landing gear
� Extra-large control surfaces
� Incredible control authority
� Smooth pattern performance
� Ideal 3D trainer
� EPP Durability
.
.
Recommended Required Components:

�45-55g 1000kv brushless motor
�20-30A ESC
�Micro Receiver
�(4) 10-16g Servo�s
�10x3.8/10x4.7 Slow Fly Prop
�3s 600-1200mah Lipo

*** Available at: http://www.twistedhobbys.com/RCF-39-...9-Edge-540.htm ***

.

Video Links

https://www.rcgroups.com/forums/show...04&postcount=4
https://www.rcgroups.com/forums/show...8&postcount=64
https://www.rcgroups.com/forums/show...1&postcount=92
https://www.rcgroups.com/forums/show...&postcount=128
https://www.rcgroups.com/forums/show...&postcount=172

.

Twisted Hobbys Assembly Manual
.
http://www.twistedhobbys.com/media/5...al%20v001d.pdf

.

cdee · 11:04 AM

The 39" 540 Edge - Build and Information Post...

Worth Noting....

1.) Carbon Fiber Landing Included
2.) All new Design and Construction
3.) Airfoiled wing
4.) No Carbon Ladder Bracing
5.) Counter Balance sections on the Ailerons

Links....
Airframe - http://www.twistedhobbys.com/RCF-39-...9-Edge-540.htm
Crack Power Combo - http://www.twistedhobbys.com/Power-C...o-CS-38-39.htm
Standard Power Combo -http://www.twistedhobbys.com/Power-C...dard-38-39.htm

RCFactory Manual:
cover page - http://www.rc-factory.cz/ke-stazeni/dokument-797-1.pdf
section 1 - http://www.rc-factory.cz/ke-stazeni/dokument-797-2.pdf
section 2 - http://www.rc-factory.cz/ke-stazeni/dokument-797-3.pdf
section 3 - http://www.rc-factory.cz/ke-stazeni/dokument-797-4.pdf
section 4 - http://www.rc-factory.cz/ke-stazeni/dokument-797-5.pdf
section 5 - http://www.rc-factory.cz/ke-stazeni/dokument-797-6.pdf

Twisted Hobbys' Manual - http://www.twistedhobbys.com/media/5...al%20v001e.pdf
.
Please keep an eye on the first couple posts of this thread, over the next couple days and week or so.... there will be lots of new information that shows up!
.
.

cdee · 02:23 PM

DX8 Program Template
.
For those that want a place to start on their DX8 see the two files below for programing. Please note that every model and setup is different and this should only be used as reference, you will still need to make sure that you are not over traveling and that things are all going the right direction.
.
cdee
.

Benton3dflying · 06:42 AM

The 39" EPP Edge 540. It is an amazing new plane!! It flies really well in the wind. With the new airfoil it tracks really nice! I hope everybody loves this plane as much as I do! I'm running the stock power combo with the 3 cell 600 mah battery. This is the easiest hovering plane I know of. The harrier rolls are easy to perform with this plane also. I found the battery to be centered on spar for my c/g to be good.
Check it out at

Twisted Hobbys 39" EPP Edge 540 RC Airplane (4 min 13 sec)

This is a great new plane! I can't wait to see some other videos out and how other people like this plane. It knife edges really well with help from the air foil.
Happy flying!
Benton

Twisted Hobbys Edge 540 39" EPP RC Airplane (2 min 47 sec)

gard72977 · , 10:20 PM

I bought the Sbach just a little too soon. I really like this one!

RC4x4 · , 11:56 PM

Another one to add to the hangar of foam. These are the best foamies hands down! I love my Sbach's in the 39'' and 48''. The Edge looks sweet!

Cory

Dan5.0 · , 05:44 AM

I've had the opportunity to build one of these already and I have to say this 39" builds just as easy as the 32" ers, maybe easier. The servo slots were really nice, and so was the motor mount.

Benton3dflying · , 06:15 AM

I can't wait to get this thing in the air. The build is going well. Got to add the rudder and push rods and motor and we will be flying soon! I wish I didn't have to go to school today.

Benton

RC4x4 · , 08:35 AM

Nice Benton! I guess I better get to ordering! I was just about to order a Yak 55 too.
Do I need both?

Cory

swampflyer · , 08:58 AM

nice shot benton... i wanted to see that airfoiled wing a bit better.. thanks.

i gotta get a larger foamy, air-foiled wing, this looks nice...

i assume she handles a breeze a bit better then the 32"ers?

3dxspin · , 09:09 AM

Wow, looks really ...hot ... and ... red!

Always liked the Edge - count me in.

Cheers,
3xspin

KamikazePilot · , 09:30 AM

Yeah I'm sure the 39"+ can handle more wind. Bet Benton will the first to get a video up.

cdee · , 09:32 AM

Quote:

Originally Posted by RC4x4

Nice Benton! I guess I better get to ordering! I was just about to order a Yak 55 too.
Do I need both?

Cory

You can never have too many foamies... and if you are looking at the Crack Yak-55 that is basically standard issue for all 3D pilots now, so yes to both... lol..

.
cdee
.

wayfaringdreamer · , 12:22 PM

Good timing! I recently lost my 32" Edge and have been looking for a replacement!

RC4x4 · , 12:30 PM

Quote:

Originally Posted by cdee

You can never have too many foamies... and if you are looking at the Crack Yak-55 that is basically standard issue for all 3D pilots now, so yes to both... lol..

.
cdee
.

A 48'' Yak 55 would be sweet! I'm really diggin those right now.
I'll probably just get both then.

Cory

Aug 01, 2013, 07:04 PM #1
cdee
cdee Team Twisted! Thread OP	Discussion Twisted Hobbys / RC Factory - 39" EPP 540 Edge - Build Thread Introducting Twisted Hobbys' newest addition... RC Factory's Extreme and 3D Aerobatic 39" 540 EDGE .......... ----------------------------------------------- Taking things to the next level in 2013 with an all new ground up 39� EPP design we welcome RcFactory newest model.... the RCF Edge 540. Those that are familiar with the previous 39� models will appreciate the new hardware and construction including rear tail control push rod assemblies with adjustablity and new EPP bracing for easy assembly. While creating a new ground up airframe the dual aileron servos have now been re-located which creates a flush/clean look. The over all flight envelope has greatly increased, giving it unreal control authority. Increased roll rate was also achieved with the addition of outer counter balance tabs. This model was designed for the pilot wanting to learn the �next step� and also as an alternative for those who might be considering a balsa 3d model. ----------------------------------------------- Looking to step up from a 32", but don't want the size of a 48"? "It's as durable as a 32, flies better than a 48. The airfoil makes a huge difference in precision, harriers, and feeling like balsa." -- Cody Wojcik ----------------------------------------------- Specifications: � Wing Span = 39" � AUV: 350-400g � Full EPP construction � Carbon Fiber landing gear � Extra-large control surfaces � Incredible control authority � Smooth pattern performance � Ideal 3D trainer � EPP Durability . . Recommended Required Components: �45-55g 1000kv brushless motor �20-30A ESC �Micro Receiver �(4) 10-16g Servo�s �10x3.8/10x4.7 Slow Fly Prop �3s 600-1200mah Lipo * Available at: http://www.twistedhobbys.com/RCF-39-...9-Edge-540.htm * . Video Links https://www.rcgroups.com/forums/show...04&postcount=4 https://www.rcgroups.com/forums/show...8&postcount=64 https://www.rcgroups.com/forums/show...1&postcount=92 https://www.rcgroups.com/forums/show...&postcount=128 https://www.rcgroups.com/forums/show...&postcount=172 . Twisted Hobbys Assembly Manual . http://www.twistedhobbys.com/media/5...al%20v001d.pdf .
	Last edited by cdee; Jul 30, 2014 at 07:15 AM.

Aug 01, 2013, 07:04 PM #2
cdee
cdee Team Twisted! Thread OP	*The 39" 540 Edge - Build and Information Post...* Worth Noting.... 1.) Carbon Fiber Landing Included 2.) All new Design and Construction 3.) Airfoiled wing 4.) No Carbon Ladder Bracing 5.) Counter Balance sections on the Ailerons Links.... Airframe - http://www.twistedhobbys.com/RCF-39-...9-Edge-540.htm Crack Power Combo - http://www.twistedhobbys.com/Power-C...o-CS-38-39.htm Standard Power Combo -http://www.twistedhobbys.com/Power-C...dard-38-39.htm RCFactory Manual: cover page - http://www.rc-factory.cz/ke-stazeni/dokument-797-1.pdf section 1 - http://www.rc-factory.cz/ke-stazeni/dokument-797-2.pdf section 2 - http://www.rc-factory.cz/ke-stazeni/dokument-797-3.pdf section 3 - http://www.rc-factory.cz/ke-stazeni/dokument-797-4.pdf section 4 - http://www.rc-factory.cz/ke-stazeni/dokument-797-5.pdf section 5 - http://www.rc-factory.cz/ke-stazeni/dokument-797-6.pdf Twisted Hobbys' Manual - http://www.twistedhobbys.com/media/5...al%20v001e.pdf . Please keep an eye on the first couple posts of this thread, over the next couple days and week or so.... there will be lots of new information that shows up! . . Images View all Images in thread Views: 405 The BLUE box Views: 394 Label close up Views: 443 Inside the box - main kit and extra purchased items Views: 481 Inside close up Views: 474 Inside close up Views: 526 Main Kit Layed out for Inspection Views: 546 Close up of the very nicely cut servo pockets Views: 508 Carbon Landing Gear and Hardware Kit Views: 519 Aileron Counter Balance Views: 723 Crack Power Combo Views: 594 Crack RX and Battery Views: 653 Here we Go...!! Step 1... fold back the control surface to loosen them up. Views: 598 Hardware Kit - includes landing gear! Views: 546 Set up a new Model - zero all trims and sub-trims Views: 512 Chose Flaperon Wing Type - this will allow you to mix up and down ailerons with elevator, kinda fun for hovering and harriers Views: 797 Electronics - Plug EVERYTHING in - Bind - Test - Prog ESC - Mount Arms as shown - Prg Directions as Shown - Adj subtrims for 90 Positions Views: 615 Seperate the horizontal fuselage piece Views: 594 Remove the tabs to flush Views: 617 Two Short Carbon Strips are use to re-enforce the Elevator, bottom side slot is started, make deeper so spar is flush. Coat with Welders and install Views: 588 Repeat for the top side, same location, but you need to make the slot from scratch. Coat with Welders and install Views: 700 Elevator and Wings to Fuse - Tack Glue Method. Medium bead of Welders to one surface, bring together and seperate immediately - let tack up for 15 minutes Views: 699 Bring all the pieces together. There should be a thin gap in the fuselage where the tabs were removed, this is for the wood spar. Note - top of Elev is flush with top of Fuse - Bottom side shown Views: 880 Wing Spars - Two long thick round rods and wood spar. Wood spar will be sandwiched vertically between the rods Views: 807 Cut a slot just deep enough for the rod, align the cut with the center gap for the wood spar, center side to side. Repeat on the top side Views: 790 Insert the wood spar - Insert the bottom rod - Flip over and insert the top rod - Medium CA in the center wood spar section - Thin CA every where else. Do this on a flat table and make sure the wing is flat Views: 732 Repeat CA procedure on the top side - Check that the spars are fully bonded, add more CA if necessary. Make sure everything is still flat Views: 742 Landing Gear Plate - Rough up the side that will be glued to the Fuse. Views: 704 Break out the little round doublers and glue with CA to the main piece, use a small drill or piece of old carbon rod for alignment Views: 744 Fully coat the back side with Welders and position so the doublers are located in the relieved area Views: 792 Locate your servos as shown, if you did your set up in the begining, make sure you get the right servo in the right position. No glude at this time Views: 665 Split the fuselage down the middle, using the little tick marks for reference Views: 716 Apply Welders to all the mating surfaces, avoiding the area were the elevator servo is located Views: 704 Mate the two pieces together and check for a good flush fit and that all the tabs are fully engaged Views: 725 Make sure things are square Views: 689 Prep the Aileron horns, these are the smaller ones, and they have a little cross tab that needs to be CA'd into position as shown Views: 734 With a straight edge make a slot for the horn inline with the servo arm Views: 692 Locate and glue the horn into position, noting that the hole of the horn should be inline with the hinge point Views: 637 With a bead of Welders, glue the Canopy to the top half of the fuse Views: 784 Glue the truss supports to the fuselage as shown, either wet or tack up method could be used. Some kits will have black truss foam pieces Views: 711 Make sure the airframe is nice and flat for this process, double check for squareness again Views: 699 Glue the motor mount to the bottom and horizontal fuse sections Views: 719 Install the rudder servo... no glue at this time Views: 789 Coat all the mating surfaces with Welders, feed the rudder servo wire thru the fuse Views: 802 Bring the two pieces together, make sure all the tabs are fully seated and that everthing is square Views: 762 Install the two hinges approx as shown, exact location not criticial Views: 724 Match the hinge locations on the rudder Views: 734 Install with Welders and line everything up, make sure an leave enough gap for full side to side operation of the rudder and clearance for the elevator swing. Gap should be just over 3/16". Views: 680 Push rod guides, note that they specific to each control surface and not all the same size Views: 644 Elevator control horn Views: 847 Install as shown, Welders in the holes to secure the guides, use CA if you are in a hurry Views: 826 Rudder Side Completed same as Elevator side Views: 732 Build a the tail push rods. Views: 720 Start with the end that gets glued on with the sleeve doubler. Press everthing together and add a drop of thin CA to where the rod enters the clevis Views: 782 Secure the clevis on the servo end, cut the rod to length, add the threaded end and install the control surface clevis as shown. Make sure the elevator is in its neutral position when doing this Views: 796 Fully seat the brass pins on both ends Views: 695 Repeat for the Rudder side Views: 715 Location of the clevis on the rudder servo is one hole in from the end Views: 638 Prepare the parts for the Aileron push rods. Note - these are to length already, just make sure that the clevis's slide onto the rod ends easily, this will make the adjustment process easier Views: 664 Install the clevis's onto each end, ie one on the control horn, one on the servo, insert the rod inbetween, make sure the servo and aileron is neutral and add a drop of CA to each clevis to secure the rod Views: 636 Cut a slot for the tail skid approx as shown Views: 616 Add some Welders to the slot and to the tab of the skid, install and let driy Views: 628 Round up all the landing gear pieces Views: 634 Drill axle holes as shown, 3/16" up from the bottom and centered in the width Views: 610 Fuselage mounting holes are centered and 1.417" apart Views: 602 Attache the Wheel as shown. Order is: screw - wheel - nut - washer - pant brace - landing gear - washer - nut. Tighten and add a drop of thin CA to the nuts to keep them from backing out Views: 665 Next up will be the SFG's and Attachement of the wheel pants Views: 640 Completed Wheel Pant Assembly. Repeat for the other side Views: 666 Side Force Generators Installed Views: 712 Motor Installation. Shaft sticks out the back side, make clearance in the airframe. Install the motor mount and prop adapter. Use thread locker Views: 831 Mount to the firewall with supplied wood screws Views: 829 Electronics Assembly - Goal is to get the battery to install at the CG point, that way various sizes can be used at the same location. Install ESC towards the nose. Views: 1059 Everything installed. Battery location ended up slightly ahead of the CG - which is 3.75" from the leading edge, at the fuselage Views: 719 Balance a prop or two Views: 734 Test that the motor and all servos are the right direction. If you set your servos up like the earlier diagram, all directions should be right Views: 821 Set all your End Points and Dual Rates. Use subtrims for any fine adjustment necessary to the neutral positions. Views: 755 High Rates: Elevator �60 / Rudder �45 / Ailerons �40 Views: 981 WOW..!!! what a nice looking plane... Ready to go. AUW with 3s/600mAh 385 grams!
	Last edited by cdee; Dec 22, 2014 at 11:04 AM.

Aug 01, 2013, 07:05 PM #3
cdee
cdee Team Twisted! Thread OP	*DX8 Program Template* . For those that want a place to start on their DX8 see the two files below for programing. Please note that every model and setup is different and this should only be used as reference, you will still need to make sure that you are not over traveling and that things are all going the right direction. . cdee . Files View all Files in thread 291MEDGE DX8 - 1m EDGE Program (10.0 KB) 622 views spm 291MEDGE_README (14.0 KB) 386 views pdf
	Last edited by cdee; Aug 12, 2013 at 02:23 PM.

Aug 02, 2013, 06:15 AM #8
Benton3dflying
Benton3dflying Team Twisted!	I can't wait to get this thing in the air. The build is going well. Got to add the rudder and push rods and motor and we will be flying soon! I wish I didn't have to go to school today. Benton Images View all Images in thread Views: 1076

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Twisted Hobbys / RC Factory - 39" EPP 540 Edge - Build Thread

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Aug 01, 2013, 10:20 PM #5
gard72977
gard72977 Registered User	I bought the Sbach just a little too soon. I really like this one!

Aug 01, 2013, 11:56 PM #6
RC4x4
RC4x4 Fly Low or you'll never know!	Another one to add to the hangar of foam. These are the best foamies hands down! I love my Sbach's in the 39'' and 48''. The Edge looks sweet! Cory

Aug 02, 2013, 05:44 AM #7
Dan5.0
Dan5.0 Suspended Account	I've had the opportunity to build one of these already and I have to say this 39" builds just as easy as the 32" ers, maybe easier. The servo slots were really nice, and so was the motor mount.

Aug 02, 2013, 08:35 AM #9
RC4x4
RC4x4 Fly Low or you'll never know!	Nice Benton! I guess I better get to ordering! I was just about to order a Yak 55 too. Do I need both? Cory

Aug 02, 2013, 08:58 AM #10
swampflyer
swampflyer Registered User	nice shot benton... i wanted to see that airfoiled wing a bit better.. thanks. i gotta get a larger foamy, air-foiled wing, this looks nice... i assume she handles a breeze a bit better then the 32"ers?

Aug 02, 2013, 09:09 AM #11
3dxspin
3dxspin Citius, Altius, 3D	Wow, looks really ...hot ... and ... red! Always liked the Edge - count me in. Cheers, 3xspin

Aug 02, 2013, 09:30 AM #12
KamikazePilot
KamikazePilot Twisted Do Nut!	Yeah I'm sure the 39"+ can handle more wind. Bet Benton will the first to get a video up.

Aug 02, 2013, 12:22 PM #14
wayfaringdreamer
wayfaringdreamer Registered User	Good timing! I recently lost my 32" Edge and have been looking for a replacement!

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