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The inspiration was a pull-out plan for a BD-5 published in a recent RCM&E magazine. Had no desire to build the model, but the canopy looked just right for a planking experiment. -
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Copied the plan onto label material, stuck to balsa sheet and cut out the basic frame. Extra holes just for fun, turned out to be very useful for holding the workpiece. -
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Glued the frame together and picked out a nice sheet of 3mm balsa, flexible with a straight grain. -
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Cut a bunch of strips on my balsa stripper, slightly angled on the edges to hopefully help the fit. -
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First planks easy, just about straight with no cutting or fitting needed. Sprayed each strip with water on the outside to start it curving, then painted one edge with aliphatic, put a tiny dot of medium CA on the former contact points, and stuck 'em on. -
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More strips, still fairly easy, but approaching the tricky bits. -
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Same stage, different angle. -
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All strips on, the last pair of leaf-shaped planks had to be shaved down till they just fit, the rest just needed an angle cut and sanded on one end.
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Views: 95
Made some sketches as a starting point for the 3D printing -
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Test piece: 2mm tube LE, 10mm tube main spar (6mm in tips), 3x1mm TE -
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Wing sections framed up, balsa end ribs and tips, .4mm ply over centre section to take rubber bands -
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Tried covering a test piece first. Just as well! The heat required to apply and shrink the covering softened the ribs and distorted the trailing edge. Bugga! -
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More testing to see which coverings and technique might work best. -
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Covering on - not a great job and very fiddly with little area to iron onto - but done. -
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Wing complete, flew nicely though heavier than its balsa/spruce counterpart. -
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Probably worth keeping and building a fuselage to match, so more sketches... Click top right to see the rest of the pics.
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The wings as advertised and received; these first pics lifted from the advert. -
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Note the alignment of the wings! -
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Peel off a few stickers and the Sbach 342 becomes the Thunderbolt 42! Note again the wing alignment. -
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So start cutting and sticking; I already had some CF tube in stock that fitted perfectly. -
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Ready to try those wings on, but ... -
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... oh dear! Should have looked at a picture of an Sbach first, or at least tried both wings on the joiner! -
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Bugga! OK, rip the fuselage 'draft' apart, salvage all the good bits and start again! -
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Looking a little better? Click top right to see the rest of the pics.
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These 450 x 300mm sheets are laminated in two colours for a total thickness of 5mm. -
Views: 189
There may be enough detail here to track them down. Also available in 2mm, 10mm, and some larger sheets, all single colour. -
Views: 190
The latest effort is a scaled up Cootie (original FF version behind it is from Ken Spencer's design featured years ago in RC Micro World). Two cells, CF frame for the rogallo wing, cheap drop-sheet covering. -
Views: 181
Opposite side shows the two-colour lamination of the foam, makes for fun designs. FF version flew well, if a beggar to trim; new one flies nicely on rudder and throttle, very much a one-speed machine. -
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First cut out your parts. -
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Fiddled with the lines, but not the proportions, goes well indoors or off water in calm conditions. -
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Some other experiments, and a Rat ring-in. All designs pinched shamelessly, eg Pizza Box Flyer, Nutball, Hangar Rat, Charybdis. Scaling, fiddling and fitting out by author. Click top right to see the rest of the pics.
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Lots of cutting, sticking, -
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even made a fuselage jig to get it straight, -
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planed and sanded off all the bits that didn't look like a sailplane, -
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and she flies! Small tips in this pic. -
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Ply box with balsa bits added to mate to commercial (Pulsar) CF boom. -
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Should be strong enough. -
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Starting on the pod, with original fuselage in background. -
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Spigot for boom sanded to a snug fit. Click top right to see the rest of the pics.
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Construction begins -
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I love my razor plane! -
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All the bits -
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Getting the tail on straight -
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Looking like an airframe -
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Several years later - oh dear! -
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Looks like a warranty job. Click top right to see the rest of the pics.
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If you let it go from full stretch, it takes longer to hit the floor! -
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This attempt used half of a commercial walk-along glider. -
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Getting close. -
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Though Sam the cat not convinced. -
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And success! -
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Proof of flight! No strings attached. -
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But after that, things just got stranger. -
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I added a small aircraft, freely pivoted at its CG, to provide lift at the motor end and reduce the coning angle. Click top right to see proof of flight.
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The Hangar Rat is a classic, but thought I could have some fun making a pretty version. -
Views: 265
The fuselage stick is standard HR! -
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The finished model alongside a FF electric Rat. -
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They also work well in foam - two 50mAh NiCd cells and an N20 motor. Small prop to reduce thrust and increase duration. -
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King Rat was my first indoor RC model, from a kit. Was one piece, 40 inch span, and a beggar to carry into the gym in any wind. -
Views: 233
So the Pack Rat: smaller, two piece wing and fitted into a convenient box. -
Views: 221
A lovely flyer, though non-aerobatic. -
Views: 240
They fly better without a pilot! Click top right for more Rats.