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Views: 150
The design relies on ropes. Flexible rubber rope and rigid polyester rope. -
Views: 155
Knot "containers" made by pvc tube pieces (not absolutely necessary) -
Views: 133
The "gate" is defined by tying four rigid polyester ropes together forming a square or rectangle (I used 0.8 m pieces). -
Views: 153
The "gate" is further formed by "dressing" the polyester ropes with heating insulating foam or floating noodles. -
Views: 142
The gate is held in place by two supporting vertical poles. In my case I used 22 mm PVC tubes which may need to be further "stiffened". I used garden bamboo sticks. -
Views: 144
To enable a firm attachment to the groundI made special pole "shoes" using bicycle handles and roof nails. -
Views: 132
Sample attachment for the required strings holding the air gate in place (see picture of finished gate) -
Views: 143
The gate is held in place (in the air) by a rubber rope loop going from each corner of the gate to each end of the vertical poles. The poles is in turn held in place by polyester strings attached to the ground using tent nails.
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Views: 199
Disassembled motor. Originally the motor had three spokes. One spoke is missing and one of the two remaining is cracked. -
Views: 189
The old motor mount was roughly removed using a wire cutter. A metal file was used to carefully trim down the remains. -
Views: 222
A new motor mount was constructed/designed using a free AutoCad clone (Double CAD). -
Views: 210
A 1:1 dwg/template was printed on a adhesive label, cut out and placed on a 1 mm thich CF sheet. High quality hand tools (metal saw and file) were then used to finalize the new CF motor mount. -
Views: 188
The motor armature with windings was put in place using three stand off pieces (not shown) and epoxi glue. The small holes shown on the drawing was originally intended to be used to fix the armature using a thin thread and CA. -
Views: 188
A stand off between the motor mount plate and the armature may be seen in this picture. -
Views: 193
The finished motor (a servo arm plate for aileron use was manufactured at the same time).
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Views: 213
1:1 dwg's printed on labels to be placed directly on the CF (or glassfiber) sheet -
Views: 204
The CF parts are roughly cut out using a pair of scisssors -
Views: 213
The CF parts was finalized using a high quality metal file. -
Views: 209
The nylon servo arm is trimmed as required using a sharp hobby knife. Please note the CF parts may need to be adapted to existing holes in the servo arm. In my case a single new hole was required for the CF axle for the centering hole of the moment " -
Views: 289
Major parts of the servo saver ready to be assembled -
Views: 212
CF axle clued in place using CA. -
Views: 244
The servo arm is locked and glued to the CF part using a 1 mm CF pin and CA. -
Views: 219
A fuel silicon tube may be used as "force generator" band. A piece of a plastic tube is used to secure the servo extender arm (together with the band)
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Views: 685
First tray attempt (made for DX8) -
Views: 638
Home made harness for transmitter tray. Complete cost less than $25 if all part bought from a hardware store. -
Views: 643
Aluminum "glue plates" (1 mm) and back plate (2mm). -
Views: 509
I am a poor tailor so the ribbon is secured by glue (UHU por). -
Views: 521
Heat shrink tube is used to cover the "glue joint". -
Views: 629
The palm rests are easy to exchange. -
Views: 580
Quick release attachment devices shown in the fore ground -
Views: 579
The rods for attaching the transmitters harness are easy to exchange (shape and length).