After 400 miles, the $60 brushless servo died & it went into the street. The death was intermittent, as it briefly came on again. Back on the bench, it managed to still have a fault. All the voltages were normal, with no voltage going to the MOSFET gates. Power cycling it a few times in the street didn't bring it back, but it did come back after a power cycle on the bench. Nothing that suffered mechanical wear seemed to be worn out. It was a microcontroller that had become flaky.
It's a Silicon Labs F330, 8051 core. Dave would check all the pins & try to fix it.
After all the servos, there's a real need to build a servo from scratch to last forever. The $60 one has enough useful parts to work again with a custom board, but this would be a significant investment in a rare time when the lion kingdom's time is actually worth more than a servo.
It would be a matter of removing the F330 & soldering a bare ATmega on a separate board to the 6 MOSFETs, PWM, & power. Not sure how the MOSFETs on the underside would be accessed.
Expensive, high performance servos have consistently died much faster than cheap servos. The biggest failure was the Airtronics 94761.
https://www.rcgroups.com/forums/show...al#post9953885 A terrible waste from not knowing the importance of PWM frequency in tail rotor actuating.
The longest lasting might be the Tower Hobby brand from 20 years ago. Futabas are in the middle. Servos might have too many moving parts, moving too fast, in too little space.