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LI, New York, USA
Joined Mar 2003
22,133 Posts
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Quote:
THE ROLE OF THE BEC IN YOUR ELECTRIC PLANE by Ed Anderson aeajr on the forums In the world of electric motors the electronic speed control, ESC, takes the place of the throttle used on fuel powered planes. It regulates the speed of the motor by pulsing the power to the motor to achieve the desired motor speed. However most ESCs also have two other functions, the LVC and the BEC. The LVC, low-voltage-cutoff circuit, will cut power to the motor and preserve power to the radio system so you can land your plane safely when the motor battery is getting too low. In the case of lithium batteries, the LVC, can also save your battery packs by preventing them from getting too low. If you started with NiXX packs and have switched to lithium packs, be sure your LVC is set properly or you could damage your lithium packs. The BEC, the battery elimination circuit supplies power to the receiver and the servos. It is the BEC that will be the main focus of this discussion. The name, battery elimination circuit, comes from the fact that, in the "old days" of electric planes, you had a battery pack to power the motor and another one to power the receiver. In order to save weight, the BEC was introduced to eliminate the need for that receiver battery pack. In most of our radio systems, the receiver is designed to operate between 4 and 6 volts. To match this, the typical BEC supplies power to the receiver at about 5 volts by stepping down the motor battery voltage. However the higher the voltage of the motor battery, the harder the BEC has to work to get the voltage down to 5 volts. In doing this work the BEC generates heat. The greater the voltage reduction, the more heat the BEC generates. As a result most BECs have to be disabled if the motor battery pack is over a certain voltage. ESCs that are designed specifically for high voltage use often do not have an integrated BEC. BECs are also rated by how many amps they can deliver to the receiver. The greater the number of servos installed the greater the amperage the BEC must deliver and the more heat it generates in the process. However, with most integrated BECs, the higher the voltage of the motor battery pack the lower the amperage the BEC can deliver. This is often where problems occur. It is this heat load that leads to the need for a compromise as to how many servos an integrated BEC can support. For example, if the motor pack is 8.4V, then a given BEC might be able to support 4 servos. If the motor battery voltage is higher, say 11 volts, then the same BEC may need to be derated to handle only 3 servos. Since more heat will be generated by the larger step down from 11 volts to 5 volts, the amp load has to be reduced or the BEC will overheat. Note that the voltage rating for the ESC may be different than the voltage rating for the BEC. Your ESC may be rated for 14.8 volts but the BEC may have to be disabled over 12 volts and you will have to power the receiver separately. If you don't take note of this and pop in a four-cell lipo, your ESC may be fine but your BEC may be heading for a failure, resulting in a crash. According to Dimension Engineering, a maker of BECs, "Many people don't realize that their ESC's BEC rating is misleading. With the linear BEC built into most speed controls, the current rating decreases as pack voltage increases. For example, several popular 25A ESCs with "3A" BECs are only capable of supplying 0.5A when running from a 3s pack". If you are flying an RTF or "receiver ready" model, there may not be ESC/BEC documentation included. As an example, the manufacturer of the plane may designate that the plane takes an 8.4V pack. At that voltage the included BEC may be fine. However, if you decide to pop in a three cell lipo, a problem may only be a launch away. The BEC may do fine for a couple of flights, or maybe 5 minutes or may fail 100 feet out, and down you go. We also have the variable of which servos are being used. Different servos draw different amounts of current. If the current draw gets too high, the BEC will get too hot causing a thermal shutdown of the BEC. This protects the BEC and prevents a fire, but cuts the voltage to the receiver. The net effect is that you lose all power to the radio system and you lose control of the plane. In the case of an overheated BEC, if there is enough cooling air going through the plane, the BEC may come back quickly as it cools. This could look like a radio glitch, but it could be the BEC operating on the edge of total failure. If your ESC is very hot when you land, the cause could be the BEC operating at the edge of its capacity. When we see these glitches, we often think the problem is the radio system, but in fact the cause could be the BEC. A CASE STUDY This pilot was flying a new Spektrum 2.4 GHz system. All was fine till the plane suddenly went dead and crashed. All sorts of speculation were offered about what the cause could be and much of it was focused on the Spektrum 2.4 GHz system. After the plane was recovered, everything seemed to work OK so it must have been a radio hit, right? However, due to the diligent work of the pilot, it was determined that the BEC had failed due to overload. You can read the actual account at this link in posts 2986 to 3006. http://www.rcgroups.com/forums/showt...04621&page=200 This is not the only account of this type that has been reported, but this was one that was worked out over a short time with a very clear outcome. Note also that the pilot had to run his test for several minutes before the failure appeared. Thus, everything seemed fine at first; it seemed that the BEC was handling the load. But over several minutes' heat built up in the BEC. Combine this with the heat from the motor and the battery and, perhaps not enough cooling airflow and the BEC shut down. BE COOL FOOL! With good airflow a BEC overload may be avoided. Regardless of what radio system you are using, make sure you have enough cooling air going through your electric plane. This is especially true of foam planes as the foam acts as an insulator. You may have a cooling air vent in the front somewhere, but the heat can't get out unless there is an exit air hole large enough to allow good airflow. If you are pushing the limit on any part of your power or radio system, not enough cooling air can cause damage or failure to your motor, ESC, BEC or battery packs. The receiver could overheat or you could cook your servos. How you fly your plane can also cause heat build-up. For example, an Easy Glider that is flown for 1 minute to get to altitude might have enough airflow to eliminate the built up heat. But if you fly it constantly for 10 minutes, the heat build up could be enough to cook your BEC, your battery pack, or some other part of the plane. Be cool fool, and make sure you have enough airflow in your plane. If your battery is very hot, or if your ESC is very hot, you may need more cooling. OTHER CAUSES OF BEC PROBLEMS You could be configured properly. Your BEC may be rated to handle your servo count and you could have plenty of cooling air but still have problems. If you have a servo push rod that is dragging or is otherwise placing a high load on the servo, this can increase the amp draw of that servo. If that servo gets stuck, the amp draw will go way up! Servo loads are expected to be variable. A servo will move, put a load on the BEC then come back to neutral and the current draw will drop. In between loads, the BEC has a chance to cool. However a jammed servo will draw a lot of power and that draw will be constant. You can see why it is very important that your servos move freely, without binding. Check those control rods for kinks, obstructions or things that could get in the way. ENTER THE COMPUTER RADIO In the past it was common to have 2 ailerons run off of one servo, so three servos were typical of a 4-channel electric plane. With more and more people using computer radios, there is a tendency to put 2 servos on the ailerons meaning more load on the BEC. Also, with a computer radio it is easy to add a little aileron to rudder mixing, moving 3 servos at once. Now add a little up elevator in the turns and all four servos are pulling power. Go to a full house electric sailplane, with flaps following ailerons, rudder mixed in and a little up elevator in the turn and you now have 6 servos, all moving at once. We begin to see how the BEC can become challenged to keep up. WHAT IF YOU NEED MORE? If you need more power than the integrated BEC in your ESC can supply, or if your motor battery voltage is higher than the BEC can handle, you will need to disable the integrated BEC and put in a separate receiver pack or a separate BEC. Many companies make after market BECs that can handle these higher voltages or higher servo loads. Note that there are different kinds of circuits that are used to create the BEC function. There are linear BECs, which seem to be primarily what is found integrated in with the ESC. These seem to be low cost but are more affected by the voltage of the motor pack. Then there are switch mode BECs that seem to tolerate these higher pack voltages better than the linear BECs. It appears many of the after market BECs are of this type. Regardless of what type you have, follow the instructions carefully or risk losing your plane. And be sure to provide plenty of cooling air. Listed below are some examples of after market BECs. The Ultimate BEC http://www.hobby-lobby.com/ubec.htm Novak 3 amp BEC http://www2.towerhobbies.com/cgi-bin...?&I=LXSGC1&P=7 For very large servo counts - 6 amps http://www.horizonhobby.com/Products...ID=SQBDBEC008V Dimension Engineering has several BECs http://www.dimensionengineering.com The SMART BEC - Combines BEC and LVC that is Lithium aware http://www.dimensionengineering.com/SmartBEC.htm SUMMARY The ESC is the heart of your electric power system. The BEC is the part of the ESC that powers your radio system. Keep it cool and make sure you read the instructions so you don't overload it. Forget these tips and you may be picking up pieces of your plane, wondering what caused that crash. |
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Denmark
Joined Aug 2005
39 Posts
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Thanks for the detailed post Ed,
I have a Protech Extra 330L RTF which took off quite okay but the electronics shut down after 20m flight..hit the grass. I assumed that i did something wrong and tried again, but the same issue happened in the second trial. The ailerons were leveled and the elevators were nearly leveled, 70-75% throttle so I do not think that i was pushing it anyway near its limits. Do i need to rip the ESC apart and add a heatsink? Probably should not buy RTFs anymore..
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Hi nodirbek,
It sounds like your esc is overheating and cutting out. A heat sink may help, but it would be advisable to test your power system and see if you are running your components close or above spec. Does your esc get any cooling? If not open up some cooling holes to get some ventilation to the esc. If the esc is being run at or above spec, get an esc with a higher rating. Some people mount the esc with a heat sink sticking outside the fuselage in the airflow for cooling, but you may not need to do this. I'm sure you will probably get an answer from ED too .
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Denmark
Joined Aug 2005
39 Posts
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wow...thanks a lot for your instant replies.
i have checked the range, and the while on the ground the plane operates at 200-250meter (didnt go far) I checked to see if theres a loose contact so while the motor is running at low rpms i tried to shake the plane, rolled upside down, and the connectors seem tight. After reading your post today i beleive it might be the BEC problem. The plane is not in returnable state, as the second crash was a bit harsh and ripped open the tail (still repairable). What I can do is, try to ground test the electronics, and see if the temperature raises on the ESC..with and without the prop The ESC is an Apollo 25A Brushless and the brushless motor itself has never been mentioned in the documentation or the product page. Has anyone had any experience with this plane and what motor+prop+esc I should get for it (primarily, for moderate speeds, rather than acrobatic flight) your input is appreciated. n. |
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LI, New York, USA
Joined Mar 2003
22,133 Posts
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Nodirbek,
1) if this is an RTF, then the only way the BEC can be a problem is if you changed the battery or the BEC is defective. 2) How did you range check the radio? Did you do it with the antenna down? What procedure do they provide in the manual? 3) You may have a flat spot on the throttle. I have that on some of my very heavily used Aerobird radios. You hit a spot where the throttle cuts out. it is a very very tiny window but it is there. 4) you could have a bad contact on the throttle. If you lean on it or push on it, the motor could cut out. Again I say, if this is a new plane, take it back or call customer service. You know, if hte throttle cuts out and CAUSES the crash, it should be covered under warranty. Anyway, that is about the best I can offer. . |
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