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CD-ROM Motor install in EPP Fuselage; Spar joining with C.F. Tow
I worked on the motor installation in the nose of the EPP body / fuselage this evening. Here are three photos of the process / approach I used, with captions.
I also installed the two piece tubular C.F. spar on the underside of the wing at aproximartely the center of lift of the airfoil, then added carbon fiber tow in multiple layers over the slight overlap at the center of that spar joint. I installed 23" of 3/32" bamboo dowel (from matchstick windo blind) to either half of the leading edge, and 23" total across the trailing edge; C.F. tow was also CyA-ed in place to reinforce the center joints in both of these areas. The wing is now plenty strong for a under 11 ounce slow flyer / thermal riding bird! Servos wil go in after the base coat of the paint goes on the wing. More later! VIKING
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Fuselage and wing mounting details, plus a new paint!
Soarbird is progressing nicely; I managed to find a good looking brown spray paint at a Lowes store; it is a new Rustoleum "Fabric Paint" in MOCHA BROWN. This spray paint is foam-safe, and results in a flat finish... nice for a bird! After doing a quick test on a scrap of foam, I painted the tail. It covers well & looks good as a base coat. The wing will also get a base coat of this same brown paint.
The wing will be removable from the body on this SOARBIRD; a couple of screws will be used to hold it in place. (This will allow me to later easily swap to the ducted fan powered body, flying the same wing.) The ESC & wires are inset in the EPP foam for minimum drag. Photos have captions to further clarify the build progress. Wing servos are now installed in the wing tips; long extension wires are soldered in between the servo body & the wire's plug, so the leads reach the receiver mounting location up under the wing. The servo wires follow the back side of the C.F. main spar on the wing's underside. (The motor battery will also get mounted up over the body, under the wing.) I'll shoot more photos when the servo linkages & control horns are finished- this will happen soon. More Later! VIKING
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Ready for flight tests
Here are four photos of the flight-ready SOARBIRD; (the new Rustoleum "Fabric Paint" in 'Mocha Brown' worked well, and bonded well to the Bluecor wing. This paint coat added about 1 ounce to the completed aircraft, and will make a superb base coat for the added trim that will be applied later.
SOARBIRD has the final setup completed, ready for the flight tests. I used two Bluebird BM306 servos and a CORONA RS410 receiver. The final flying weight is at 10-3/4 ounces using the 2S 800mAH LiPoly packs. Wing area is in the 4 square foot range, so the wing loading is under 3 ounces per square foot; (I'll get more precise data and specifications later.) The 8x6 folding prop is mounted with the short prop adaptor core, and the top forward motor access hatch is vented and mounted in place. The radio receiver is mounted to the under side of the wing; (the flight battery will also be mounted in the EPP body just under the wing.) I'll do test flights when the high winds we are presently experiencing have let up! - I'll post more details and a flight report before long. VIKING |
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Looks great!
Assuming everything works as planned, I bet you've got a new favorite ![]() I am anxious to hear how the EDF tests go. I'm guessing the climb will be a challenge w/o the aid of some thermal lift. Cruise should be fine. once aloft. I was hoping to learn a new trick or two, thinking you were going to mount a CDR motor in the EDF... I've seen some, but I just haven't tried it, yet. |
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Gene,
I figured I'd fly the tractor motor setup with the folding prop first before setting up a ducted fan; build time is at a premium for a while right now. I just learned this morning that BPHobbies has just begun to stoick the 8x6 folding prop sets with a 3mm motor shaft collet adaptor; (these were not available yet last week when I had ordered other folding props...) These are great for use on CD-ROM motors such as the GBv kit motors, etc... Yesterday afternoon I had reworked a 2.3mm collet out to 3mm for use on SOARBIRD- a very touchy job to do without a lathe. http://www.bphobbies.com/view.asp?id...3&pid=A3558014 VIKING |
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72" gws 55 brushed http://www.rcgroups.com/forums/showa...hmentid=780179
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TO COOL FOR SCHOOL
Larry |
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Latest blog entry: New Shop layout
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Now that is Cool! I'd love to see some photos and videos of that soaring with the local wildlife. Subscribe!
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Latest blog entry: A beautiful morning 05-08-2013
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Winds have been up quite strong since SOARBIRD was completed. What is evident at this time (after four rather brief flying sessions in windy conditions) is that
1 - This first wing, as built, is far more ideal for flying indoors, or in quiet or light wind conditions. It is NOT a wing design for windy conditions (which are far more prevalent in the South Park region of the Central Colorado Rockies where I live & fly. This area is more of a slope flyer's dream area...) 2 - the 8x6 folding propeller generated only very modest thrust on the 2S LiPoly battery pack; it's a characteristic of the prop blade design, as a GWS 8x6 slow flyer prop running on a similar motor, same wind, & same battery does generate a lot more thrust. When a 3S 640 mAH battery was used, the RPM went up from 7600 RPM to 10,600 RPM- a major increase in performance. The current draw was still at only 4.7 Amps. 3 - In windy conditions, the first prototype SOARBIRD was subject to the gusts, and lacked stability; let's face it- a big wing with less than 3 ounces per square foot wing loading is not going to perform in gusty windy conditions! It did want some added vertical stabilizer area. So I built a second tail, adding vertical stabilizer area both above and below the fixed horizontal stabilizer. This improved it's handling without disrupting the bird-like look too badly. I'm looking forward to a quiet air flying session now; it's made it through about 25 launches & landings so far in very challenging wind conditions, with no signs of the sheer fright I've likely put this poor light bird through in the process... 4 - The further thought I've come to, in evaluating this SOARBIRD prototype to this stage, is that BlueCor (especially in a single surface undercambered wing of this type) may be less than suitable for a wing this large for outdoor, windy weather flying conditions. There's a lot of wing-warping evident when this 61" span is rocked by wind gusts, and while the wing is generally strong enough for a 10-3/4 ounce airframe, it does lack a bit of the rigidity that I'd like to achieve. The scale of this wing is quite possibly a bit too large for execution in Bluecor, if outdoor flying is a primary task. I'm already working on the design concepts for a ~44' span wing that will handle more winds with far more ease.... and still look much like a stylized soaring hawk when seen from below! The photo below shows the second tail; (it simply is swapped out with the first tail for the flight testing, and did offer more stability.) |
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