May 24, 2005, 09:29 AM
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Ithaca, NY USA
Joined Mar 2001
4,370 Posts
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Hey guys, I flew the modified wing last night. Lets start with some background. In performing some destructive tests, I observed that the normal failure was for the vertical spar to bend into a V or S shape under hard loads. this would then localize the stress to the plastic strap above the bend. In my case the wing just assumed a pretty significant dihedral but kept flying. I was fortunate in that the bend did not induce a twist which would have brought me down in a hurry!
What we did was to increase the thickness of the ply vertical spar to 1/16". I set the plane up with a Feigao 1308422S brushless with a 3S Polyquest pack. AUW was around 18 ounces. I gave it a brief test flight to make sure everything was trimmed. Winds were high but I was able to hover the plane briefly with that motor.
I next loaded the camera area down with old Nicad packs, bringing the weight up to 42 ounces. Oh yeah, I had asked Matthew to do a bad job making this wing, deliberately giving me dry areas under the spar. Before it was fully set up, Matthew was flexing the wing and managed to buckle the plastic spar where the vertical spar ended. I chose to not fix the spar.
I powered up and threw the plane hard. 42 ounces is a lot of weight! I was surprised how fast the plane climbed with so much weight. I then proceeded to execute a series of full power dives with hard pull outs, high G turns, etc. Where the vertical spar ended and the top spar had buckled the wing was flexing, giving the plane a nice polyhedral look, but I was unable to break the wing.
I will be switching to the 1/16" ply. The way I was flying that plane, and the way it was loaded, are outside what that design should be expected to tolerate. If anyone has an unbuilt wing and wants that spar, drop me an email. tjeatme, please email me your shipping address and I will send you another kit.
I want to add that I don't expect the wings with the original spar to fail. I am making this change to further improve the product.
Doug
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