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Edmonton, Alberta, Canada
Joined Oct 2004
991 Posts
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Britkit build off - KK Dandy
I’ve wanted a Keil Kraft Dandy for 57 years, ever since I first saw the ad in the April 1955 Aeromodeller [Photo 1] and knew I had to have it. As a young boy I couldn’t even afford the price of the kit, never mind the Allbon/DC Bambi diesel it needed. But I promised myself at the time that I would build one some day, which now seems to have arrived (these things do take a while sometimes).
The Dandy is an interesting model, for several reasons. It didn’t sell very well for Keil Kraft, probably because the Bambi diesel it needed was financially out of reach of most kids at the time, and the more experienced modelers who might be able to afford a Bambi (and successfully build and fly a Dandy) probably had more lofty ambitions. Here’s what Model Engine News (http://modelenginenews.org/cardfile/bambi.html) had to say about it in their article on the Bambi: “Only one kit appeared on the market for the Bambi. This was the KeilKraft Dandy, a free flight sport model boasting a massive 21" (53cm) wing span. The first advertisement for this kit appeared in KeilKraft's regular position on the rear cover of the Aeromodeller of April, 1955. It appeared again the next month, but as far as I can tell, this was the last time it was featured. Notice in the bottom right corner of the page that KeilKraft identify themselves as the sole UK Distributor for DC Engines. This provides a clue as to why they might go to the effort of kitting a design for an expert-level engine, requiring expert attention to weight during construction, followed by expert level balance and trimming.” I find it particularly interesting that this was (I believe) the first ever kit for a micro sized power model. So it could probably be considered the grandfather of all the hundreds of other such models that we see today. (Somebody please correct me if I’m wrong here.) Anyway, apart from all that, it’s a very cute little model that just "looks right", and one we don’t see around much. In fact, I’ve never heard of anybody building one, and I think that needs to change. For this build, I’ll stay with the original size. Electric and RC, of course. A “Double Dandy” of 41” span would be very nice and a lot more practical, but that would be a different model (maybe to come right after this one?). I got the plan package from Derek Scott (www.model-plans.co.uk). In addition to a copy of the original kit plan and set of building instructions, Derek provided a scan of all the printed/diecrushed wood supplied in the kit (ah, memories of Keil Kraft) and a picture of the kit box [Photo 2]. Just a note and comment here: the small low resolution illustrations like this that I have included in this post are not intended as any kind of free distribution of what Derek provided to me, and I don’t think they can or will be used for anything like that. Derek’s prices are more than reasonable, his service fast and friendly, and he is providing a very valuable service by making hard-to-find material such as this available to us. Let’s support him in his activities so he can continue to do that. The Dandy was designed by Albert Hatfull, who needs no introduction to most of us here. Albert drew the Dandy plan, and probably wrote the building instructions, himself. You can see his signature “airfoil” logo near the top right corner of the plan. I have a question for you guys. As shown in the enlargement of part of the plan in Photo 2, Albert writes “All up weight 2 oz bare”. What does “bare” mean? Uncovered? Without fuel? Almost 2 oz? Something else? Just curious. Albert goes on to say, “For best performance do not exceed an all-up weight of 2-1/8 ozs”. Since the Dandy is a pretty simple, basic model and the build itself is rather trivial, I will make one of my main objectives here be to come out lighter than that, including all electric power and RC components. Time to get started!
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Edmonton, Alberta, Canada
Joined Oct 2004
991 Posts
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Equipment selection
Thanks for the input, George. I agree that my target of coming in the same as (or lighter than) the FF version may be a bit ambitious, but modern equipment is so unbelievably light and compact that maybe it’s not totally impossible. We’ll see - it’ll be fun trying, anyway.
First step is to find a power train and some RC gear. For me, getting all those things lined up before starting to cut balsa saves a lot of hassles later on. Bearing in mind the 2-1/8 ounce (60 grams) total weight objective, and the Dandy’s small size, all the gear will obviously have to be pretty “micro”. I do a bit of indoor RC (a guy pretty well has to, with our short flying season here) and I have some lightweight bits and pieces in my parts boxes that I’ll be using for the Dandy. First, power train. An Aeromodeller engine review for the Bambi gave its maximum output as 0.0063 HP, which is 4.7 watts. Assuming a 50% efficiency for a small electric motor, that would mean about 10 watts in. For a 2 oz model, 10 watts in would be 80 watts per pound, which should be enough for the way I intend to fly the Dandy (use power just to get the model to altitude, and glide around from there). At the 7.4V of a 2S lipo, 1.35 amps would provide the 10 watts needed. I have a HK A05 outrunner, and that looks like it will fit nicely. Weight is 4.2 grams, and based on the “3 watts per gram” guideline for estimating realistic power input capabilities of motors, it should be good for about 13 watts in. (HK, as usual, is just a tad optimistic with its rating of 30 watts.) I did some static testing with various props, and found a good setup to be a GWS 4025 (about 1.5 amps and 11 watts). Weight 1.2 grams. The Bambi also used a 4” prop, so the 4025 would be “scale”. I could increase power if necessary, by going to a 4040 or 4540 prop (13 and 14 watts). An E-flite EFLM1933 (0.8 gram) prop adapter completes the motor setup. For the battery, I decided to save a few grams by making up my own 2S packs from individual lipo cells. By doing that, I could eliminate the overly heavy wires, connectors, and wrapping that commercial packs typically have. I used 240 mAh single cells (http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=7568). Actual weight of each cell, 5.1 grams. Using micro connectors, a dual-purpose main/balance lead configuration, and minimal wrapping, my 2S packs weighed 11.5 grams. HK calls those cells 240 mAh, but I measured the actual capacity as 200 mAh. That’s OK, because my packs still weigh a good bit less than commercial packs of that size. The expected current of about 1.5 amps is only 7.5C, equivalent to about 8 minutes of full-throttle operation. If it turns out that I have to cut some weight, I could easily go to smaller lipos (a similar setup with 100 mAh cells would save about 5 grams). For the ESC, I will use the good old rock-solid reliable Turnigy Plush (Hobbywing) 6A. Removing the heatshrink and replacing the wiring and connectors with smaller, lighter ones reduced its original 5.7 grams to 3.5 grams. Every gram counts! So, my intended power train (motor, prop, adapter, lipo, ESC) weighs 21 grams. A Bambi weighed 5/8 oz (18 grams) without prop, hardwood engine bearers, and fuel. So, powertrain-wise, I’m probably just about exactly the same as Albert’s original. And, I will have a much longer motor run and very much easier starting than he did! Next, airborne RC equipment. Receiver choice was easy - HK R415 Orange micro (http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=18827), weight 2.1 grams, $10. I’ve used this receiver in several models, and it has proved to be totally reliable and excellent in every way. For servos, two HK5320 micros, 1.9 grams each (actual weight, with wires, connector, and arm). Amazing little servos, $3.55 each. http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=17540. Pushrods will be 1 mm carbon fiber rods. Weight, with short wire ends and nylon control surface horns, should be about 1 gram. So total airborne radio system weight (receiver, servos, and pushrods) will be 7 grams. (Power from the ESC BEC, weight already accounted for in the power train setup.) Therefore, to meet my weight objective I basically need to build the airframe 7 grams lighter than the original. Possible? Maybe, with things like careful wood selection; use of minimal amounts of thin CA instead of balsa cement; the lightest practical covering material; and possible other minor savings here and there. Photo 3 shows the gear described above. Total of those items is 28 grams (1.0 oz, a little less than half the target total model weight). Sorry this got a bit long-winded. With the model being so simple, the build description itself will be shorter than most. |
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Edmonton, Alberta, Canada
Joined Oct 2004
991 Posts
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Small servos
Colonel, those little servos seem to be really excellent. The Dandy will be the first time I’ll be actually flying them, but they’re very highly regarded here on RCG (and elsewhere). There was a recent poll asking whether guys would recommend these servos: http://www.rcgroups.com/forums/poll.php?do=showresults&pollid=5448. Fairly decisive!
Of course, the size and type of model that little servos like this can be used with is limited and a bit of common sense is needed. With all the hundreds (thousands?) of servos available these days, it’s hard to know what type and size to use for a particular model. My own feeling is that most guys (me included) sometimes use servos that are unnecessarily large and heavy for the slow, lightly-loaded, gentle types of oldtimer models we fly. Perhaps that’s a carryover from the old days, when only “standard” servos were easily available and those were sized to be capable of handling just about anything. Recently, I’ve been experimenting with using much smaller servos than I’ve been used to, and so far haven’t run into any problems. There are several online “servo calculators” around. I have no idea how accurate or relevant they are, but ISTM that they have to be better than just guessing. Here’s one I’ve been playing around with: http://mnbigbirds.com/Servo%20Torque%20Caculator.htm. It seems to confirm my feeling that not much servo power is needed for our oldtimers. After becoming thoroughly disillusioned with Hitec when I received my third DOA servo from them, and having stripped the gears of two others during normal flying activities, I decided to look at what HK had to offer. They have hundreds, in every size, and I’ve spent hours reading through specifications and reviews trying to sort out the junk from the good stuff. I also bought a servo tester http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=4573 and built a test rig so I could measure things like centering accuracy, repeatability, torque, current draw, etc. To cut a long story shorter, here are the various small servos that I have tested and found to be “above average”, and that I will be using in my own future models. They are all well under $5 each. FWIW, YMMV, etc. 1.7 gram: http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=17540 2.1 gram: http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=14839 3.7 gram: http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=5459 5 gram: http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=663 9 gram: http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=662 Note: all manufacturers seem to have adopted the unfortunate approach of quoting servo weights excluding cables, connectors, and arms. Pretty annoying and stupid, because most servos don’t work very well without those components. Add 10 to 20% to the above weights to get realistic. I'd be interested to know about other people's thoughts and experiences with servos for our oldtimer models. How’s that for hijacking you own thread? ![]() Back to the Dandy. I’ve nearly finished CAD tracing the plan, and will soon be able to start making some balsa dust.
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