Aug 25, 2012, 12:25 PM
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USA, CA, San Francisco
Joined Aug 2003
374 Posts
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Bulwarks R Us
Hi Everyone,
Getting the plywood for the bulwarks was a fiasco....lost my order....can't find it on UPS...etc. Finally, the big box arrived and the Hellen Project was back on active status. The hull and deck were sanded down and the 1/16" plywood was cut to the appropriate shape (using a paper template). The bulwark actually extends down the side of the hull by 1/4" and the seam is hidden by the rub rail. The scuppers were cut using a router bit mounted in a drill press. I have a pair of guide wheels on a board that mounts to the drill press platform the allows the bullwark to slide in a controlled manner while the router bit cuts the scupper. The rub rails where added along with the vertical supports. While the bulwarks were setting up on the hull, I used some aluminum "L" stock to fashion a pair of mast steps. These were primed and painted green. Eventually, they will be thru-bolted on deck. Masts were laminated and sanded to shape. I had to make a third mast...got to happy with the belt sander and took it down to nothing (OOPS). I should have a sign on the wall that says, "sand once and stop early". The masts will get a couple more coats of varnish and then will be capped in white gloss paint. A green stripe will separate the colors. I'm going to have to blunt the finials on the tops of the masts so that I don't end up in the ER.....I'm capable. I found another picture of the Saffron BA 182. I will build the house to match the picture. At this point this build will become the Saffron Project. Bob SF
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Last edited by Bob SF; Aug 25, 2012 at 12:40 PM.
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