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Latest blog entry: Lil repair work.
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Cowl install
Hello all, I'm nearing completion of my Bandit assembly. This is my first balsa arf so I've been going extremely slow to make sure I don't goof it up (I bought it during the after Thanksgiving black Friday sale). Anyway, all I have left is cowl and spinner installation, then setting CG. I'm hitting a roadblock with the cowl - I can't get it in far enough. Its very close now, the spinner backplate is just barely rubbing on the right side. I've sanded the left corners of the motor box per the manual - and I keep sanding them, I even started sanding the right corners. It seems the only solution is to continue sanding the motor box corners until it fits. I'm worried I could weaken the motor box. Any other solutions or keep on sanding? My goal is to maiden this thing on Sunday - so I have two more nights left in the workshop.
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My guess is if you've already rounded the corners of the motor box then it may be the bottom of the cowl is pressing against one or both of the CF LG legs. If this is the case just file a notch out of the cowl to clear the offending leg so you can press it on deeper. |
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Thanks Malcom and Dan. Yes, hatch is on and cowl is touching motorbox. At first I wasn't even close to cowl touching LG but it's there now and I've filed a gap - but cant push into that gap yet. I'm taking it to a more experienced builder tonight for help - he doesn't have the Bandit but does own the Extra MX.
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Sunshine Coast
Joined Apr 2010
43 Posts
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I had the same problem. Although I just kept sanding all four sides. After sanding and fitting. I applied some extra epoxy to the motor box corners that I sanded. Just in case of weakening the motor box. FItted well and good, infact I sanded too much on some corners. I would not think it is too much a concern with sanding. Just make sure its straight with the airframe/spinner and close to the spinner back plate. Good luck. The plane is a joy as well as a surprise to fly. Goes fast, but slows down to snails pace to land.
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