Well you know the old adage, measure twice cut once, well I have a new one for all of you. Test the joiner tube fit with the actual wing rod, epoxy them in once.

So let me tell you all what I have been up too. A while back I was making good progress on my wing, I had all the sheer webs cut and fit, I had the joiner tubes test fit, I have the upper spar glued in place. I had made these really nice plywood boxes to go around the joiner tubes and the fit nicely. So I took a piece of 1/4 inch rod, slid it into the joiner tube which was now in the wing, made sure it slid in nicely and mixed up some epoxy for the tubes and boxes. The next day I sand everything down on the top of the wing in preparation for the upper sheeting but before I do I test the joiner tubes one more time, this time with the 1/4 inch music wire.
Uh-oh problem, the music wire won't go in past the first rib without binding badly. At first I thought it was a bent rod so I tried another one and it too bound up.

I went back and located the other 1/4 inch rod I originally used and it fits fine. Long story short, apparently the brass tube had a slight bend in it as it spanned across the ribs and the initial 1/4 inch rod I was using was not piano wire and it had some slop in it due to it having a slightly smaller diameter than the piano wire.

Needless to say I was not going to straighten out the brass tube as it was nicely cocooned in epoxy and plywood.
After a lot of thinking I came to the conclusion that the tube needed to be straight and that would require freeing up the brass tube from its cocoon.

So after many, many hours of grinding, cutting, and scrapping I have finally undone the plywood and epoxy and hopefully will be able to reset the brass tube in the forward part of the wing by this weekend. Lesson to everyone here, make sure your actual joiner rods, not just any rod, fits smoothly in the tubes prior to setting them in place with epoxy and plywood. Even a small bend in the brass tube can be a deal breaker. Live and learn.
Wayne