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Chennai, Tamil Nadu, India
Joined Sep 2003
341 Posts
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Joined Mar 2007
581 Posts
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Well, if it were mine, I'd be tempted to get some soft-ish wire and form it such that it fits into that groove, thus preventing the prop driver from moving back along the crankshaft. Seizing wire or even copper wire should do the trick. As you suggest, the prop driver will prevent the wire from "popping out" of the groove. |
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Joined Aug 2004
2,475 Posts
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Joined Jan 2008
1,016 Posts
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I had one of the Aurora 2.5s as pictured. I bought it at a swap meet. It started and ran fine. One thing I like is to be able to start a diesel (using starter sometimes) at the running settings. The engine should then run undercompressed until, in a few seconds, it warms up and runs to suit. The Aurora 2.5 would start OK, at the running setting, but would then run out a 2 oz tank without ever warming up. I sold it on ebay and made a small profit.
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George, there are plenty of old diesels that start first flick most times, and never more than 2 or 3. Not to mention any team race diesel.
Using a starter just takes longer, is more complicated and is unkind to the engine. I just don't mess with engines that don't start easily, that's all. I took a short video a few weeks ago, of about 20 consecutive first flick starts on a 1949 ED Mk IV, with the intention of posting it in this kind of context, but I haven't got around to opening a youtube account yet... |
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Hervey Bay, Queensland, Australia
Joined Mar 2008
370 Posts
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My Russian ELFIN 149 ABC will not hand start.
It starts first touch of an electric starter (Sullivan Hornet) and runs smoothly. It is also quite powerful for a 1950 design.
I have other ABC diesels I can hand start. It's reluctance to start when hand flicked is puzzling. |
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Derek, That's exactly the point we were making. As a diesel, there's something wrong with your engine!
In 99% of cases, the problem is bore taper. Any engine, to be hand started, needs good crankcase compression to blow the mixture up the transfer ports. On the "quality" early diesels, any bore taper was very slight, machining was precise and they were all hand lapped (only a few seconds is needed), to obtain perfect compression at the top with good crankcase compression at the bottom. People like David Owen, Jon Fletcher, Mike Crisp and Tom Crompton are still doing that today, it's the only way. Unfortunately, engines like the one you mention are made on modern "glow" principles, with excessive bore taper, so that the bore fit is very tight at the top (which passes for good compression!) and is far too loose at the bottom, and the engine is left to "sort itself out" somewhere between. The result is insufficient (or no) crankcase compression, so that hand starting is impossible. This is certainly the case with your engine. However, using a starter, the high rpm generates enough crankcase pressure to start the engine which, again, is your case I think. But the fact remains that for old traditional diesel lovers like myself, the engine ain't the way it should be! Your engine is a good example. I possess four original Elfin 1.49s and they all start in a couple of flicks... The implications are obvious! The most frustrating thing for me on diesel-related forums is that many people, unfamiliar with the super old diesels, naturally assume that "modern must be better" (NC and all that), whereas, in reality, most modern diesels aren't a patch on the late forties, fifties and sixties diesels, most of which are still great for flying today! |
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Joined Nov 2009
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Brian,
Thanks for those words...!...you're hitting a very important point, little spoken about these days.... There is indeed a noteable difference between the old school "liner/piston philosophy" and the more "modern" thinking.... By feeling a decent crankcase compression, you can, even before run, tell that this is one of the "good" diesels, which will start easily...or vice versa... My 2 C's: Lately, I have dismantled-cleaned-assembled a number of engines, which thus has provided the opportunity to compare the "feel" of the piston/liner fit when assembling/oiling, all in a fairly short time, i.e. they are all in fresh memory. (fun, really... ) Also, I have compared the "feel" when pressing the contra-piston out/in....All in all, my experience confirms Brian's words....the old diesels all have a very slight taper of the bore, of which a few were close to insignificant... For a diesel manufacturer, the importance of this should be essential knowledge. By applying "modern" standards, we've simply got...er....something different...! The old diesels, with all gaskets intact, are all easy hand starters....with very few exceptions...
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If the CNC guys knew what parameters it takes to make a good diesel, they would obviously set the program accordingly, making perfect easy-starting diesels with constant quality, forever.... What we see here is more like a "historical gap", where "modern" knowledge is allowed to overshadow the "old school" ditto......which isn't always the best way to go...
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