Nov 18, 2009, 08:49 PM
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Marysville, WA
Joined Oct 2008
1,199 Posts
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I accidentally discovered a good way to remove the paper from the dollar tree foam.
After putting a layer of .56 ounce fiberglass on a GWS bird with some Minwax water-based polyurethane I had the brilliant idea of hitting some of my Dollar Tree foam parts with some WBPU to "help the paper stay on better after flying in damp weather." Well, as it turned out it didn't work as I expected. After the WBPU dried, the paper peeled off like a post-it note. Downside was that I lost the little strength the paper added. Upside was it was very easy to remove the paper.
Since then, I found that simply wetting the paper and letting it dry completely (so the paper doesn't tear) has a similar effect. The paper comes off easily.
If you fly these Dollar Tree foam planes with the paper in damp weather I found that the paper tends to collect the moisture and the planes start to get heavy. After the paper dries out it tends to "fall off." An example: My pop built a small park-sized plane out of the Dollar Tree foam and went out to fly it one "wet" afternoon. First few minutes the plane flew normally, but after that it started flying "heavy." Feeling brave he continued to fly it, but after a few more minutes and a somewhat high-G turn he folded a wing. Thanks to practice with RealFlight he was able to actually fly the plane with the limp wing and land it on the runway (a bit of knife edge practice and luck). Good job Pops!
I've been messing around with different lightweight coverings to replace the paper. Basically cut out your parts with the paper on. Then scrub the parts with a soft brush and tap water. Let them dry overnight and peel the paper. I have been using Econokote and covering the de-papered foam parts to regain the strength. The plastic covered parts come out lighter than the paper covered parts and seem to be a bit stronger. They will definitely handle damp weather better.
Just some thoughts. I thought I'd share.
EDIT: If you want to remove the paper from the Dollar Tree foam, by far the best method I've discovered is to paint your parts with WBPU and let it cure. The WBPU helps prevent the paper from tearing when its removed. The water helps dilute the glue. The paper comes off like a post-it note in a single sheet. If you don't want to waste your WBPU, simply scrubbing the paper-covered parts with tap water works well if you let the parts completely dry before attempting to remove the paper. If the paper is wet when you attempt to remove it, it tears easily.
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Last edited by haiduk; Nov 18, 2009 at 09:01 PM.
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