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The PDF that this link http://www.farnell.com/datasheets/90931.pdf opens is the only one I have seen that shows the resistance, even though it is or was a Vishay data-sheet. To bad I didn't read that one, I read the Vishay produced one. Good catch Gompy.
Ray |
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Joined Dec 2012
48 Posts
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The stumbling block for almost all DIY HV designs is definitely the transformer. If someone has the time to do a bit of research, we need an easily obtainable transformer that needs little or no rework of the initial primary windings. On my design, the windings are 400 secondary, #36 awg, 16 primary, #26awg, and 8 feedback, #32 awg. A transformer with these figures is very difficult to find. That was why I used a toroid which was hand wound. It is time consuming, very tedious work, but if wound correctly, with near perfect spacing, it is a very efficient design transformer and the cores are cheap. I can buy a pack of 10 cores at Radio Shack stores for a few bucks. There are 2 different sizes in that assortment. I have tried both and had successfully wound both sizes. I would prefer to just order an ecore based unit but finding the right one is very confusing. The ecore size you would need should be in the E-14 to E-16 size. Anyone have either a part number or a place to get them?
John |
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Joined Aug 2011
3 Posts
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Quote:
Hi John I EPCOS (TDK) offering. The N27 and N87 ferrite cores recommend it. The N27 is cheaper. Link:Ferrites/Materials Link:EELPCores Regards nyemi |
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United States, ID
Joined Sep 2011
290 Posts
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Quote:
Then one of us can buy some big spools of the wire, cut off the right lengths, and put them together with a core to make a complete DIY transformer winding kit. Once that's done I think we can put together kits very easily. All the winding work will be farmed out to the end user, and they get the fun of learning to wind a transformer! The transformer winding part put me off at the beginning, because I've never done it before. But if everything it worked out to a T, I think it would be fun and easy. Most of the pre-fab transformers I see are way to expensive compared to the actual cost of the core and wire, and I wouldn't know how to pick the right one anyways. -Jake |
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Joined Dec 2012
27 Posts
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Rob/Nyemi
Could you look at these and see if they will do. http://australia.rs-online.com/web/p...cores/6479575/ |
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Joined Dec 2012
48 Posts
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E-Cores
That is a 20mm core. While it would work fine, still a bit large. The one I use now is only 14mm and gives just enough space around it for inter wiring and other components. Maybe I'll have to try the 20mm size and enlarge the board 5mm to make it fit. On that site, I found a B65808E150BT1 8 pin, round core, halves held together with a 3mm screw. That looks promising too since you can run the bolt thru the board to mount it. I don't know which would be better. I tried a 20mm on my boards and it looks like an elephant on a tricycle. I'd have to post a picture to show what I mean. The toroid I also use is only 1/2" in diameter and after winding it with all the wires is still only .625" diameter and 1/4" high laying flat to the board.
![]() John |
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