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Great work. I like hidden control linkages on projects like this. For me, when I first did these I didn't add much thought to maintainability in the future. I got lucky with all but one. Form then on, I made sure to make the linkages maintainable - like adding an access hatch or at least a weak area to cut through and re mount the newly cut out hatch if it comes to maintenance down the road just in case. Sometimes it's not worth the trouble or weight of making everything with removable hatches, etc though. If a problem crop up, then it's just extra work at that point to access and fix... but it may be worth the risk depending on the builder.
![]() You work look really nice. |
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Latest blog entry: The Gas Turbine Engine (with images)
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Sterling, VA
Joined Jan 2002
2,166 Posts
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Greetings All
As noted above, until I can get a working set of retracts any additional work on the fuselage has stalled for the time being. So I decided to start on the wing. I studied the plan for quite some time to make sure that there were not any surprises. Those who have followed any of Pat's builds the last few year note that his preferred style of wing construction is an egg crate design where the spar and ribs are each notched half the distance and they then slip together. Neat, quick and easy. Well the P-3 is no exception. The major difference is that he builds up the main spar from 1/8" balsa with 1/16" aircraft ply doublers on the front and rear sides for strength. The doublers extend out to a point about midway between the nacelles, past the retract location in the inner nacelles. Pat usually caps the length of any particular piece at 24" (not sure if that is a box/shipping limit or if Charlie's laser has a 24" bed) so anything longer than that must be designed as a multi piece item with the pieces glued together. The P-3 wing has two spars, the front one A1 has the ply doublers and holds the retract mounts while the rear spar A2 is 1/8" balsa with no doublers. I removed the various bits and pieces from the balsa and ply sheets and glued up the spars. The rear spar A2 is made of two pieces A2 and A2A which are glued together with thin CA. two spars are made up, one for the left panel and the other for the right. When gluing the piece A2A to A2, the joint is at a spot where a rib notch is. The ribs here are 3/32" balsa so I used a scrap of 3/32" balsa to make sure that the slot width was correct, thus making sure the pieces were properly aligned. A2 stays as two separate pieces until ribs are added and they are then joined in the center section of the wing as they parallel the tapered trailing edge of the wing. The front spar A1 is made up also of two pieces A1 and A1A. They are glued up as A2 was, also at a rib slot so again some 3/32" balsa was used to insure the slot width was proper. Again two pieces are made up. When done and sanded smooth they are joined at the center (rib slot here is 1/8") to make up a long one piece spar. The 1/16" ply doublers are also two pieces. They are marked as front and rear and are glued up to form the one piece doubler for each side of the main spar. I glued the doublers to the main spar one at a time using some slow CA to make sure that everything was lined up properly. When both doublers were in place, the edges were sanded smooth. The spars are capped top and bottom with some 1/8" x 1/4" balsa spar caps. Need to check and see when they need to go on. Looks like we can start adding ribs in the center section next!! Stay tuned, same bat time, same bat channel. Brian Allen Veni Vidi Volavi I came I saw I flew
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Sterling, VA
Joined Jan 2002
2,166 Posts
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Greetings All
Well I have sent my malfunctioning set of E Flite retract back to Horizon Hobbies for an exam and replacement. Hopefully they will get back here soon. In the meantime I decided to continue working on the wing. Previously I had glued up the main spar and the rear spars. So the next step was to collect all the parts for the center section of the wing. This consists of 3 ribs, the rear wing bolt plate and some stick stock. While I studied the plans pretty well before I started I can be a doofus at times. I had put most of the center section together before I realized that I probably should have glued up and pinned down the bottom center section sheeting. This came to light when I realized that the center section ribs were not laying plat on the board at the rear of the center section by the wing bolt plate. The light bulb slowly came on (obviously a CFL bulb!!) and it was too much work to unpin everything and start over. So I just used a lot of the scrap pieces from the tail surface sheeting and shimmed everything up. No biggee, would have been easier with the sheeting down though. First step is to pin down the 1/8" x 1/4" hard balsa lower spar cap under the main spar plus the wing bolt plate and the 1/8" x 3/8" TE. When that was done the main spar was glued to the spar cap and I started to set the three center section ribs in place. The rear spars and the lite ply spar brace A3 are then added and everything is glued up. When dry, the center section was unpinned and the wing was rocked over on the right side wing panel section of the plan onto the 1/8" x 1/4" lower spar cap and tack glued in a couple spots.. The plans call for balsa but I used basswood as I had a nice selection of basswood pieces in the correct size. 1/16" balsa shims were placed everywhere (under front and rear spars) and everything was pinned in place. The next step is to laminate the retract gear mount plate doublers on ribs R4 and R5. Make sure to get the doublers in the correct location!!. Here I ran into a bit of a problem as the slots in the rib doublers were cut about .045" too low on the doubler. If you installed the retract plate in these slots the tabs on the front and rear edges would not line up properly with the slots in the main and rear spars. So I had to trim and resand the slots in the rib doublers to get everything to line up properly. When everything was lined up, I glued up ribs R4 and R5 plus the retract mount plate to the ribs and spars. There is also a section of 1/4" x 3/8" balsa that goes from rib R3 to R9 at the lower rear spar. This is a support for the flap hinges and was added at this time. One other problem that was encountered was that the lite ply rib doublers on R4 and R5 did not have the 3/32" notches for the wing stringers. Will need to sand them in when I add the stringers. Did not notice that until I had glued the ribs in place. Have been keeping Pat appraised of any small problems I find and he will correct the plans and cut files. Once the retract ribs and plate was done, I started to add the remaining ribs R6 to R14, making sure everything was pinned down properly and in alignment. This went fairly quickly. I then finished gluing the front main spar to the spar cap. Next step is to add the 3/32" stringers, the remaining 1/8 x 3/8" TE and the leading edge. Then rock things over to the left side and repeat. Til next time. Brian Allen Veni Vidi Volavi I came I saw I flew
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