Apr 03, 2011, 05:10 PM
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United States, CO, Arvada
Joined Feb 2006
24 Posts
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Zaic Thermic 72
I have always wanted to build a Thermic 72. My first flying plane was a Jetco Nordic A-2 Top Kick glider for FF towline. I pretty much destroyed it on the first tow. Several years later (OK, more than a decade later) I built a Marks Models Bird of Time which I flew competitively for a couple of years. When Dave Thornberg mentioned he had modeled the plane after Zaic's Thermics, I purchased the Zaic Glider Design Yearbook from Sig. Then I bought the whole Zaic Yearbook series and the die was pretty well cast to hook me on Old Timer designs. The year was 1983.
One of the first things you will find out is Jetco never kitted the original Thermic 72 as shown in the Zaic yearbook 3-views. The original had a pod and boom fuselage very similar to a Bowlus sailplane- the pod is below the boom and the wing and stab set on top of the boom. The span on the horizontal stab is given at 29" and the vertical stab is 7" tall and has a chord only slightly wider than the stab chord.
Being completely ignorant at first, I bought a Jetco Thermic 72 kit off of eBay and noticed immediately there were several discrepancies. The Jetco Thermic 72 I purchased had DT cutaway in the vertical stab and a rear-set horizontal stab like more modern Nordic towliners. The horizontal stab only had a 24" span as well. The pod was also faired into the wing- more like the Thermic 100- which isn't nearly as pretty as the 72. So then I ordered plans for the "early" version. The "early" Jetco version had the same stab dimensions but a much lower aspect ratio vertical stab, only 6" tall and much wider than the horizontal stab. The horizontal stab was also mounted midway on the vertical stab instead of flat on the boom as shown in the Yearbook. So after more searching I finally found a original set of prints for the Jasco version which was the same as the Yearbook.
Now the wings in all versions are the same, but the tail feathers are different in all three; although the horizontal stab is essentially the same in both Jetco versions. The boom itself is thicker and taller in the original Jasco version than the subsequent Jetco versions. The pod is different in the Jasco version (Bowlus type), but the same in both Jetco versions.
So I ended up scratch building the tail feathers per the original Thermic 72 plans and used the wing ribs for the wing from the kit. I also incorporated a rudder and elevator for RC use. The stab bolts onto the boom because the 29" span makes it a bit unwieldy for transport. I also widened the pod from 2" to 3" to make room for the servos.
The boom is built up from 3/32" square spruce and 1/32" aircraft ply sides so I would have a hollow boom to run the pushrods in. The boom is capped with balsa to build it out to the original Jasco dimensions.
The pod is framed out in 1/16" aircraft ply with a nominal 1/4" width and then planked with 1/4" x 1/8" balsa strips which are tapered and edge sanded to an angle so they fit properly. There are a couple of basswood blocks on either side of the plywood keel where the towhook will go. The bottom of the pod was glassed with 3/4 oz fiberglass to keep weeds from dinging up the fuselage.
I added three 1/16" square turbulator-type spars to the top of the ribs ala Lanzo style to help strengthen the wing and give it a bit more torsional rigidity. The wing is held on with rubber bands.
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