Mar 26, 2003, 08:06 AM
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USA, FL, Fort Lauderdale
Joined Feb 2002
1,902 Posts
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This is a bit of work, the results are great, but no centering force is built in like the rubber band method. By the way, I think it may have been developed by Fritz Mueller, and is intended for sheet style tail feathers. Lets say for a rudder, I cut out two sets of identical parts from 1/32" sheet (light!), but chris-cross the grains. Tack one set down with the proper hinge gap. Then I use 1/8" strips of tea bag material (un-used of course) about 3/4" long and glue them in place with a type of glue that will not wick out into the gap area. I use a glue stick, but Ambroid or Wilhold will do fine if you let a bit of it sit out for a while and thicken so it is not too runny. Then run a bead of glue around the outline...don't get too close to the hinges...and a few chris-crosses in the middle areas. Put the top pieces on (cross-grain) and weight down until dry. The hinges are almost friction free, and the cross grain construction goes along way to help avoid warps. Now the work part...you have a tail surface that is 1/16" thick that probably only needs to be 1/32". Get out your sanding blocks and work down both sides evenly to the desired thickness, don't forget to sand with the grain or you will tear it to shreds. Also lay some balsa of the proper width in the hinge gap to keep from tearing the hinge while you are sanding.
Dave Wulff
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