Straight from the bird's mouth
I started experimenting with making the masts with the birds-mouth method.
CaptMSR brought over a V groove router bit and I set it up in the router table. I ripped some cut-off from a 2x4 down to 1/4" thick and cut the V in one edge.
I ripped the piece down to about 3/8" wide, and chopped off 8 pieces about 2" long.
This was glued up and clamped up with rubber-bands. When the glue set, I knocked off the corners that stood proud and made it 8-sided. Then I made it 16 sided by eye on the belt sander. Finally I made it round.
I made another test piece about 3-1/2" long, but I not going to round it.
masts will be 15/16" in diameter at the deck and taper to 5/8" at the hounds. Each stave of the mast gets the taper cut into it after the groove is cut. That's why the staves are only 1/4" thick as they'll nearly be touching at the top of the mast.
I almost forgot to put the cheek blocks on the riding bits, that got done today.
Another detail I couldn't track down was how the manual pump handle was attached to the pump boxes - CaptMSR found a video of her trip to the islands in 77 and in a scene of Smith shooting a sight - there at his feet are the pumps - partially disassembled - but the only image I've found where you can see them, and between them.