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Old Feb 26, 2012, 04:54 PM
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Cody, WY
Joined Nov 2007
6,919 Posts
Another option is a syntactic foam. You mix casting resin with a lot of micro spheres. You can mix it to the consistency of of cookie dough or something pourable. This would be very durable and still float. You can make sheets and cut them or make simple forms and pour or pack the stuff in. This is how many manufacturers make durable floatation. This is also how many tooling boards are made.
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