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Old Nov 19, 2010, 01:58 PM
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Southern Oregon
Joined Apr 2004
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EyePod Inner Structure:

EyePod Inner Structure:

#4: Full size pattern and templates for the foam sheet inner structure. Cut them out from the foam sheet supplied with your EyePod kit.

#5: Using FOAM SAFE CA and Kicker, assemble the inner structure as shown in the photos. Make sure your sides butt up against the bottom of the “Top” ball turret frame. Height is fairly critical here.

#6: Trim the sides either before you glue them to the main plate or after they are glued.

# 7: When your Frame is completed, it should look like this (kind of!), I pressed down too far and the space between the bottom of the ball and the insert step in the outer shell base is a hair too small. You can see how I pressed the top foam sheet frame so hard that the outer sides are slanted in… This is what NOT to do… (Standard EyePod used for this photo as seen from front.)

#8: DRY FIT your inner frame structure and test attaching the top shell. We’ll be gluing the inner structure in place in the next post.
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