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fmidgett
Jun 12, 2006, 07:04 PM
As I have been learning the characteristics of Lipos over the past several years I have come to realize that four key things cause a premature decline in pack capacity and output:

1) Overdrawing
2) Heat
3) Too high voltage
4) Too low voltage

My basic question is, which of these is the most damaging?

More specific questions:

1)Does overdraw hurt the cells provided it is kept in short enough bursts not to cause heat build up? For example if I severely overdraw a pack during a bench test for just a few seconds will there likely always be some degradation? Let's assume we demand 50 amps from an 30 amp max pack. If I did that 10 times for 5 seconds, 10 minutes between tests, would the cells remain good as new?

1a) Similarly, if I know a setup is overamping the battery slightly, can I protect my batteries by flying only part of the pack capacity thus keeping the temperature in check? For example, say I would end a 10 min flight with a temp of about 130 degrees. I fly for 4 minutes and only hit 110 degrees. Am I doing no damage with the short flight strategy because there I'm not building up heat, even though I am technically overdrawing the battery? Or will I do some damage anyway, even though the cells never get really hot?

2) Is heat inherently bad, no matter how it is generated? I left a pack in my locked car it the sun. The silver liner on the cells puffed up (like a tight bag of potato chips) but the underlying cells appear to still be flat. Did the heat from the sun do the same kind of damage as if I had over-amped them to generate that heat? Some damage but not as much? No damage just puffed up the encasement?

3) My Triton charger fills my 3 cell packs to a voltage of 12.6. My other less expensive chargers fill until the green light appears. If I then read these on the Triton they go as high as 12.8. Is this slight overcharge doing damage? If I immediately balance is that better, or is there damage done to a cell the minute it hits 4.21+v?

4) If I run my pack to the end I sometimes hear the motor begin to pulse. If I hear the pulse of a depleted pack, does that mean I have degraded to pack a little bit, or if i heed the sound and kill the throttle will the cells survive this momentary undervoltage OK?

Again, I understand that all of these things are bad. I attempt to avoid them. I just want to understand which things are the worst to be sure I have my priorities straight to maximize pack life.

-Fred

mithrandir
Jun 13, 2006, 05:57 PM
This is what I have heard....

Heat is the killer...

Heat is bad because it causes the gel inside to become a low viscosoty fluid, allowing the gap between the wound plates to change, or become non existant.
I accidentally left my ESC plugged into the battery and the voltage when I realized this (A week later) was ZERO! I recharged and still have the pack
and I can not detect any effects... the battery was drained to zero over a long time... no heat build up... and remember... if the outer cells of a 4P are 130 F... the inner cells are HOTTER!!!

Correct me if I am wrong... :)

Kenny Sharp
Jun 24, 2006, 05:19 PM
Out of ballance cells are the worst....and not on the list.

jh4db536
Jun 24, 2006, 07:44 PM
out of balance is not the direct cause of problems. the problems happen as a 'consequence' of over discharging the low cell(s) or overcharging the high cell(s). out of balance may also be an indicator or symptom of pack damage caused by the list above. damaged cells tend to drop voltage faster and have reduced capacity; therefore, putting them out of balance permanently.

Kenny Sharp
Jun 24, 2006, 08:19 PM
Packs can go out of ballance on their own.
When they start, they get worse...then the over discharge/over charging problem you are refering too starts running amok.
So.....I think you're wrong.

pmachtem
Jun 28, 2006, 02:36 PM
The worst damage I have done to lipos was from storing them for a couple months over the winter with a full charge.

When spring arrived I found the overall capacity and especially the 'C' discharge rate significantly reduced.

From now on I will keep them about half to two-thirds charged whenever I am storing them for long periods.

mark