PDA

View Full Version : Discussion Roled Plywood fuselage


Cebola
Feb 05, 2006, 01:08 PM
This is a very old method to build fuselage, but just in case!!

The Pod & boom fuse have a big problem:
Is the boom it self, very flexible or very spensive if you choose carbon fiber, (also a very dificult to buy).

The modern gliders have a very thin fuselage, and also light, and roled plywoond becames to be a very good choice.

Difficult to build you may think at this momment.

No !!

In fact very easy to buid and conform.

In my new model a Frigate whit carbon Fiber Spars, after make many drawings, I realise that a roled plywood could be a easy method to obtain a good fuse , clean and strond.

Step 1, Cut the plywoow sheet, I choose a 40mm diameter in the nose, and 65mm hight in the main cavern (that one on the leading edge of wing), 55mm on the trailing edge cavern, always whit 40mm in basic diameter.
The longerons is in hard plywood from midwest as the plywoog sheet for be molded.
Caverns also in hard 3/16" plywood.

Step 2 , Whit all the longerons glued in position, put the fuse sheet in watter, and whait untill, the ply wood get's very flexible, pre form the total fuse.

Step 3, Whit the help on many rubber bands form the final shape of the fuse, glue whit thin CA, and whait untill dry totally.

Step 4, Put the nose block and cannopy, I prefer made in balsa .

Step 5, I use a cloth of fiberglass 3/4 oz from Hobbico and Zap finishing resin, after dry a sand peper # 320 to the final , aply and lac or paint.


Any doub about just call me!

Cebola
Brazil

greyhound flyer
Feb 05, 2006, 03:32 PM
Hi Cebola,

What an interesing method for making a fuselage! Could you tell us the the thickness of the plywood that you used? 1 mm, 1.5 mm, 2mm? These are some of the common thickenesses in Finnish birch that we can get.

Could you make an acceptable tail cone from laminations of 1/32" balsa? I suspect it might be lighter to do so...

Cebola
Feb 05, 2006, 07:16 PM
Hi Cebola,

What an interesing method for making a fuselage! Could you tell us the the thickness of the plywood that you used? 1 mm, 1.5 mm, 2mm? These are some of the common thickenesses in Finnish birch that we can get.

Could you make an acceptable tail cone from laminations of 1/32" balsa? I suspect it might be lighter to do so...


Well, this is not my first experience in plywood roled fuses, I like to use Midwest 1/32 plywoood and ....water to get some flexibilitty in plywood.

In fact they never cost lots of work, and lots of problems, and after all ...lots of money.

In my point of view, balsa 1/32 and fiberglass lamination, makes a perfect composite, and balsa plus carbon fiber , better!!

My fuse for a electric F5J is almost in condition to make some photos, but light enough to aprove (90grams (3oz)).

This is not a porposal for a industrial model, but for a prototype, that flows for a short time and evaluation methods.

By the way, my last roled plywood fuse exists for 3 years whit no problems.


Cebola
Brazil

billscottuk
Feb 07, 2006, 03:51 PM
This is exactly the same way as the Algebra fuz from Dick Edmonds in the UK was made ( my first competition plane)

Cebola
Mar 31, 2006, 11:07 AM
And this fuselage still competitive, strong and light.

Also easy to build.


Cebola
Brazil